Industrial Water Chiller Efficiency
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Industrial Water Chiller Efficiency

Industrial Water Chiller Efficiency

Industrial Water Chiller Model: AYD-120WS
1.Cooling Capacity: 281.1kw
2.Power Input: 99.4kw
3.Efficiency: 2.83
4.Refrigerant: R404A
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Description

Product overview

 

Industrial Water Chiller Efficiency is a water-cooled screw chiller designed to deliver high cooling capacity with low energy consumption. It is ideal for industrial applications requiring stable low-temperature control, reduced operating costs, and reliable 24/7 performance.

 

 

Key Features

  • 281.1 kW cooling capacity at 0°C outlet provides efficient heat removal for medium to large industrial cooling systems.
  • Hanbell screw compressor ensures high volumetric efficiency, stable operation, and lower energy consumption under continuous load.
  • Wide temperature range from -25°C to 0°C supports freezing, glycol cooling, and low-temperature manufacturing processes.
  • Shell-and-tube condenser and evaporator deliver high heat transfer efficiency and simplify cleaning and maintenance.
  • Emerson expansion valve and Siemens control system provide precise refrigerant regulation and dependable automatic operation.
  • Comprehensive safety protections minimize downtime by preventing phase loss, low flow, overpressure, overheating, and freezing.

 

 

product-1440-1080

 

Technical Specifications

 

Item

Specification / Supplier

Cooling capacity

Model

AYD-120WS

kw/hr

281.1(0C outlet)

kw/hr

221.3(-10C outlet)

kw/hr

114.3(-25C outlet)

Power input

kw

99.4

Current

A

159.7

Power Supply

380V-3N-50HZ

Temp Outlet (℃)

-25~ 0

refrigerant control

Expansion valve

Refrigeration circle

1

refrigerant

R404A

Dimension(mm)L*W*H

3200*1300*1800

Compressor

style

Screw

Model

RC-410B

Qty

1

Compressor power(kw)

99.4

Condenser

Style

Shell and Tubes/1set

Chilled water flow(m3/h)

65.45

Pipe size(")

5

Evaporator

Style

Shell and Tubes/1set

Cold water flow(m3/h)

48

Pipe size(")

4

Protector Device

1,Phase protector

2,Flow protector

3,High/low voltage protector

4,Coil overheat protector

5,Anti-freeze protector

Unit Weight(kg)

2450

Main Parts Brand

Compressor

Hanbell

Electronic

LS / Chnt

Expansion Valve

Emerson

Electrical Control

Siemens

 

 

 

 

 

 

 

 

 

 

applications

 

  • Food Processing - Brine and glycol cooling for freezing tunnels and storage rooms
  • Chemical Industry - Reactor jacket and solvent temperature control
  • Pharmaceutical Manufacturing - Low-temperature cooling for synthesis and crystallization
  • Plastics Industry - Mold cooling and process stabilization
  • Ice Production - Refrigeration for flake ice and block ice machines
  • Cold Storage - Secondary refrigerant circulation systems
  • Beverage Industry - Fermentation and product cooling
  • Battery Manufacturing - Temperature control for coating and formation processes

 

 

Optional Configurations

 

  • Glycol circulation pump - Integrated skid-mounted pumping system for closed-loop cooling
  • Stainless steel water tank - Corrosion-resistant storage for process fluids
  • PLC with touchscreen HMI - Advanced monitoring, alarms, and remote parameter adjustment
  • Variable frequency drive (VFD) - Reduces power consumption under partial load conditions
  • Dual refrigeration circuits - Improves redundancy and staged capacity control
  • Remote communication modules - Modbus, RS485, or Ethernet for BMS integration
  • Marine-grade anti-corrosion coating - Suitable for humid or coastal environments
  • Non-standard voltage and frequency - Available for 220V/440V/460V/60Hz and other regional requirements
  • All configurations can be adjusted according to project temperature, fluid type, and installation conditions.

 

 

OEM & Customization (OEM/ODM)

 

  • Custom cooling capacity from 20 kW to 1,500 kW based on project load calculations
  • Outlet temperature design down to -40°C using suitable refrigerants and components
  • Voltage options including 380V/50Hz, 460V/60Hz, 220V/60Hz, and other standards
  • Selection of compressor brands such as Hanbell, Bitzer, RefComp, and Frascold
  • Custom control systems with PLC, HMI, and remote monitoring
  • Private labeling with customer logo, model numbers, and documentation
  • Customized frame dimensions for containerized or restricted installation sites
  • MOQ: 1 unit for OEM orders; 5 units for private label and branded packaging

 

 

Quality Assurance

 

  1. Cooling capacity verification under rated operating conditions
  2. Refrigerant circuit pressure holding test and leak detection
  3. Electrical insulation resistance and grounding continuity test
  4. PLC functional test and alarm simulation
  5. Compressor rotation and current measurement
  6. Water-side pressure and flow performance test
  7. Noise and vibration inspection
  8. 12-hour full-load factory run test
  9. Final pre-shipment inspection with complete QC records

 

 

Factory Strength

 

  • Factory Size: 8,000+ m² manufacturing facility with dedicated assembly and testing areas
  • Production Equipment: CNC sheet metal machines, tube expanders, vacuum charging stations, and test benches
  • Engineering Team: 20+ refrigeration and electrical engineers
  • Production Capacity: 80+ industrial chillers per month
  • Export Experience: 10+ years supplying OEM and wholesale customers in 30+ countries
  • Delivery Stability: Standard models typically shipped within 20–30 working days

FAQ

 

1. Can the chiller be used with glycol?
Yes. It is commonly configured for ethylene glycol or propylene glycol systems.
 
2. What is the typical production lead time?
Normally 20–30 working days after order confirmation and technical approval.
 
3. What warranty is provided?
Standard warranty is 12 months after commissioning or 18 months after shipment, whichever comes first.

product-1440-1080

 

 

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